Jeroen's Project Journals

  • Audio amplifier

  • 3-channel audio amplifier. Mains-powered and with digital volume control. Includes a 3D printed enclosure matching the Teensy DSP/DAC, OLED display and rotary click-encoder control

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PCB doesn't work

2024-08-18

This project was on the backburner for quite a while, but a few weeks ago I finally ordered the PCB’s, and they arrived last week: A pair of purple PCB's on a green cutting mat.

After assembling the PT2258 and the surrounding capacitors I didn’t stop to think but simply hooked up the I2C lines to the S2 mini, connected the 9V rail to my bench power supply, connected all GND’s together and plugged a USB cable into the S2 mini:

The carrier-board PCB with PT2258 chip and capacitors installed and connected to the S2 mini using jumper wires

Unfortunately, the S2 couldn’t initialize the volume controller chip, and after some poking around I realized the I2C lines were pulled up to almost 9V! So I may have fried the I2C bus on the S2 mini.

After some tinkering and head-scratching I did what I should have done before all of this and went back through my earlier notes. This particular bit caught my attention:

some trickery starting with 5V, getting the chip up and running, then disconnecting the S2-mini and THEN increasing Vdd to 9V (which would blow up the S2-mini)

D’oh! So I overlooked a crucial thing in my design: I should have added a level-shifter between the microcontroller and the PT2258. I2C does not specify a voltage level, and with a 9V supply the PT2258 uses 9V as the signal level for the I2C bus. The S2 mini and the XIAO ESP32C3 (which the PCB is really designed for) both use a 3V3 signal level.

So at the very least this requires a pretty significant patch of the PCB: cutting the SCA and SDA lines and somehow mcgyvering a level-shifter in between. I’ll definitely give it a try first, and then decide whether to use the PCB as-is with the patch in place, revise the PCB and re-order, or give up altogether and simply buy an off-the-shelf amplifier (but where’s the fun in that!).